FMEA潜在失效模式及分析标准表格模版.xls

潜潜在在的的失失效效模模式式及及效效应应分分析析表表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS(Design-FMEA)项目名称 Item:过程责任部门Process Responsibility:质量部 QA Dept.FMEA编号Number:页码Page:车型年/车辆类 关键日期Key Date:2009.09.07准备人Prepared By:主要参加人Core Team:QA部QA Dept./模具部Tooling.Dept.;/工程部Eng.Dept.FMEA日期Data(编制(orig):2010.01.25(修订REV)：序号NO.过程功能要求ProcessFunctionRequirements潜在的失效模式Potential FailureMode潜在的失效后果Potential Effect(S)of Failure严重度Sev级别Class潜在的失效原因/机理Potential Cause(s)/Mechanism(s)ofFailure频度数Occ现行过程预防控制Current ProcessControls Prevention现行过程检测控制Current Process ControlsDetection难检度Det风险优先指数R.P.N.建议的措施RecommendedAction(S)责任及目标完成日期Responsibility&TargetCompletionDate措施结果Result严重度Sev频度数Occ难检度Det风险优先指数R.P.N.10原材料进厂In-coming RawMaterial原材料规格错误Material spec iswrong影响零件性能affect partscapability4供应商送原材料的规格有错The supplier send thewrong material1每批送货供应商附上材质证明书The supplier submit thequality certificationevery shipping收料员检查送货单Material receiver checkdelivering list936NANA20IQC 检查IQC Inspection尺寸检测有误差measure error影响后续零件生产affect partsproduction nextprocess3供应商送原材料的规格有错The supplier send thewrong material2送货单标明材料尺寸规格define the SPEC.ofraw-material in thedilivery Bills1.IQC按送货单核对原材料规格表IQC confirm the RawMaterial Spec List accordingto the delivery order.2.IQC按原材料规格表检查原材料尺寸规格,以每批2卷，每卷3个点检查料厚IQC check raw materialspec according to the RawMaterial Spec List,checkmaterials thickness by 3points per coil,2848NANA30移至原材料仓Move Materialto Store材料转移错误mistake therawmaterial影响后续零件生产affect partsproduction nextprocess3材料标识不明确Un-clear label2入库前材料上贴来料管理票set the label on theRaw-material beforestore.生产领料时，操作工和QC对材料进行确认Operators and QC verify thematerial in production line.848NANA40存放Storage材料生锈rust of the material影响后续零件生产affect partsproduction nextprocess21.材料入库、出库凌乱。2.放置周期过长。1.Un-sequence in andout store.2.long term store4按照程序要求，材料先进先出。Frist in first outQC复查在库 re-check theparts in period.864NANA50移至生产线Move Materialto ProductionLine材料转移错误mistake therawmaterial影响后续零件生产affect partsproduction nextprocess3材料标识不明确Un-clear label2入库前材料上贴来料管理票set the